Today, knives are either: Click
for Video
1. Stamped - a process by which the
cutlery steel is prepared at a steel mill rather than being hammered and
finished by hand. Automation is used to cut the shape of the knife blade
from a coiled sheet of steel, which is then ground, tempered, polished,
and finished.
2. Hand forged - a hot drop hand forging process
considered to be the ultimate production method. It combines the best of
the old and new, with the new being the latest in advanced steel
processing. The steel must be hammered by hand into the desirable shape
and then go through as many as sixty different processes before it is
finished
The material to make the blade is extremely important.
The harder the material, the longer the edge will tend to last. Following
is a list of materials used:
1. Carbon Steel - holds and excellent edge but corrodes and
reacts to high acid foods. Carbon still is softer than high carbon
stainless steel but is easier to sharpen. With advancements in technology
and metallurgy these knifes have been all but replaced over the past 40
years.
2. Stainless Steel - resists corrosion but
does not hold an edge. It does not corrode or react with foods.
3. High Carbon Stainless Steel - holds an
edge better than regular stainless steel and does not react to foods or
corrode.
4. Super Stainless Alloy Steel - very
hard. It holds an edge for a longer period of time, but due to its
hardness it is almost impossible to sharpen.
5. Ceramic - use of ceramics for knives is new
and has potential in the future. Ceramics offer a smoother cutting edge
than that of the top rated stainless steel knives. The blade needs
sharpening less often but when it does it must be sent back to the
manufacturer. The material does not corrode or react to food. The material
presently being used is ceramic zirconium, which is second only to
diamonds in hardness. However, the material is very brittle, does
not bend, and if dropped on a hard surface may shatter. For these
reasons, at present, such knives are only used for slicing.